Wednesday, October 22, 2008

New Products from Omron

NP Series HMI Focuses on OEM Machine Builders

The new NP-Series of HMI (Human Machine Interface) products have been designed with the OEM machine builder in mind. They provide the right set of features and functions that OEM’s value and are competitively priced against other vendors of OEM-focused HMI’s. Machine builders can choose from NP-Series models with 3 or 6 function keys with 3.8” monochrome, 5.7” monochrome or 5.7” color displays.

By introducing this line of HMI’s Omron can now offer two classes of HMI.

  • The traditional NS-Series of terminals that keeps getting richer with features and functions. Watch for an upcoming announcement about the NS-Series and an even greater set of functions.
  • New NP-Series of HMI’s that offers basic essential HMI functions at a truly affordable price.
Improved Connectivity Advantages

Omron also offers a perfectly matched series of PLC’s that the NP complements perfectly. The CP1L and CP1H series of PLC’s are the perfect PLC for small to medium size machines. The pricing of the NP is more in line with the pricing of the CP1 PLC’s thus allowing customers to buy more of their control solution from a single vendor. When the PLC and HMI come from the same manufacturer customers also realize improved connectivity.

With Omron’s NP, customers can connect directly to Omron Temperature Controllers without a PLC in between. Additionally, there are pre-designed screens available that allow customers to connect, monitor, and control the Temperature Controllers. Customers can be up and running in minutes instead of hours or even days.

When connecting to an Omron PLC, customers can use Programming Console function to view ladder, change set-points, and even modify ladder from the NP HMI terminal. This helps customers to make necessary changes to ladder without connecting a laptop.

Key Features and Benefits
  • Replaceable battery - Provides longer service life
  • USB Slave and Host - Allows upload and download of applications and connection of devices
  • RS-232 and RS-422/485 serial ports - Communicate with two different PLC’s at once on separate networks. Use the RS-422 to communicate further distances.
  • Multi-Vendor PLC Communications - Connect to A-B, Siemens, Mitsubishi, Panasonic, Keyence, Modbus, GE, Modicon, LG and more.
  • Multi-language support - Switch between languages within an application and support multi-language workforces both domestically and abroad.
  • EJ1 & E5xN Temp Controllers direct connection - Pre-made screens that make connecting to Temp controllers a snap. No PLC needed in between the NP and the EJ.
  • Programming Console for editing PLC ladder logic - No need to connect a laptop to the PLC to monitor or change rungs of ladder logic.


CJ2 PLC Offers Built-In Ethernet/IP and Tag Based Programming
New CJ2 CPU’s offer built-in Ethernet/IP networking, and high-speed, high-capacity data exchange between PLC’s, HMI’s and I/O devices. Ethernet/IP can be used to perform both information (explicit messaging) and control (implicit messaging) networking, sharing up to
184,832 words over 256 nodes. CJ2 PLC’s can easily connect to Rockwell’s ControlLogix and CompactLogix PLC’s using Ethernet/IP tag data links.

Key Features and Benefits
  • Large Memory Capacity – The CPU program memory capacity has been increased up to 400K Steps, DM has increased up to 800K while Function Block Program, Symbol, Comment Memory has increased to 3.5MB. Large memory allows for larger more versatile programs. Well-documented programs make it easier and faster to troubleshoot.
  • Fast - Processing times are significantly faster. Faster production, faster development time, faster time to market and higher throughput means higher speed applications can be achieved.
  • IEC 61131-3 Programming – All 5 programming languages are supported with the CJ2 PLC. Ladder, Function Block, Structured Text, Instruction List and Sequential Function Chart. Hundreds of pre-built pre-tested Function Blocks significantly reduce design time. Standard programming languages allow for fast, flexible and powerful programming.
  • Easy Connection with USB or Ethernet - CX-One software applications can be easily connected using standard USB and Ethernet cables via USB and EtherNet/IP ports.
  • Tag Based Programming - CJ2 CPU Units have a tag name server to manage tag names and I/O addresses. This enables access from external devices using tag names, without needing to know the I/O addresses. The Common Tag Database between the PLC and HMI requires less design time, as HMI screen data and PLC programming can be developed in parallel, reducing development time.
  • One Single Programming Environment – CX-One is Omron’s single programming environment for PLC’s, HMI, Networks, Process Control, Motion Control and Simulation software. All existing CJ1 programs convert directly over to the CJ2 with the use of CX-One version 3. Legacy PLC’s are supported and single click conversion to new hardware makes for easy migration.
  • Improved Debugging - Online editing and data tracing have been improved, greatly increasing the efficiency of debugging. The data trace function is built into the PLC and can monitor and store I/O and data in 1 ms time increments. This allows for easy and faster debug time, which allows for faster time to market.
  • Fully Compatible with CJ1 Modules – Available modules include motion control, process control, RFID, Logic and networking, all usable on the same controller platform. All existing CJ1 modules are compatible with the new CJ2 family.


New Expansion Units for CP1L PLC Family


Complete with a standard-feature USB port, CP1L CPU Units are available for applications with as few as 10 I/O points. Whether you need simple sequence control or pulse I/O and a serial port, the CP1L PLCs give you an economical choice from among 10-, 14-, 20-, 30-, 40-, and 60-point CPU Units.

Key Features and Benefits
  • Smart integration – All-in-one functionality includes high-speed counters, analog, motion and communications.
  • Quick modifications – PLC programs with online editing allows you to make changes quickly.
  • Maximize efficiency – Select the optimum CPU for your application: 10, 14, 20, 30, 40 or 60 I/O built-in.
  • Easily expandable – Expand CP1 to 320 I/O points using CP1W expansion I/O.
  • Save cabinet space – Compact size measures from just 90 H x 66 W x 85 D mm.
  • Solve complex programming issues – Built-in floating-point and trigonometric functions.
  • Function Blocks, Structured Text - Using the IEC61131-3 programming allow for easy software development that are standard in the industry and are included at no additional cost.
  • Save time - By having program comments and symbols stored locally in the PLC. Programs and documentation always stay up to date.
  • Simplified configuration – All Omron devices connected to CP1 can be configured, programmed and monitored through a single connection using CX-Programmer (or CXProgrammer Jr.) or the CX-One Software Suite.


CP1W Compact Display and Setting Device

Easily monitor or change data values in the PLC using the new LCD Option Board. This enables
visual checking of operation status, such as error occurrence and error details. Register in advance the functions you use often to quickly perform settings and confirm operation.

Functionality can also be expanded to items not included in the CPU Unit, such as calendars and timers.

Key Features and Benefits
  • Monitoring and Changing Data Values – All memory area values can be monitored and changed. Switch between decimal and hexadecimal or monitor 2-word hexadecimal data, such as high-speed counter values, in decimal.
  • Visual Checking of Status with Display of PLC Error Details – The backlight on the LCD screen will turn red when an error occurs to notify you of the error status. You can monitor the displayed error details and the error log.
  • Quickly display up to 16 registered messages – Up to seven fixed characters and the present value of word data can be displayed. Simply press the up and down keys from the initial screen to perform monitoring. Of course, you can also change the settings. Plus, up to 48 characters can be set in advance and then displayed when a specified bit turns ON. This makes onsite setting and confirming faster.
  • Expanded Functionality with Calendar Timers, and Other Items Not Included in the CPU Units – You can use calendar timers, weekly timers, and daily timers. Sixteen of each timer type can be set.


E3FZ/E3FR Compact Self-Amplified M18 Threaded Photoelectric Sensors

Omron’s E3FZ / E3FR series photoelectric sensors are low cost and designed for easy mounting, setup and operation. These new sensors combine compact, M18 threaded housings with the reliable optics found in Omron’s popular E3Z series. Additionally, the E3FZ series has a horizontal configuration with an innovative, fast mounting system called
“SecureClick” while the E3FR series has a right angle configuration, ideal for 90° mounting
applications. Both series also exceed industry standards for high temperature, high-pressure
wash-down applications by including IP69K housing protection.

E3FZ / E3FR Key Features
  • Compact, 40mm (E3FZ), 50mm (E3FR) length housings, ideal for confined spaces
  • The E3FZ has a “SecureClick” snap mounting mechanism (patent pending), providing a simple and fast installation method in just 2 steps (SecureClick snap holder included with each E2FZ model). Installation time is up to 3 times faster than conventional cylindrical sensors and up to 10 times faster than conventional square bodied sensors. E3FZ sensor housings are also threaded for optional M18 mounting
  • Includes proven E3Z Photo-IC chip design for reliable object detection in harsh environments
  • Individual models available for through-beam, retro-reflective, diffuse reflective (both standard and background suppression versions) sensing applications
  • High power LED for enhanced sensing distance
  • Separate models available with 2 m cable or M12 connector for choice of power and output connection
  • Separate models available for NPN or PNP to match desired output
  • Light-on/Dark-on selectable by wire
  • IP69K rated housing withstands high temperature (80°C) and high pressure 1450 psi (10,000 kPa) wash-down


E3ZM-V RGB Color-Mark Sensor

Omron’s new diffuse reflective, E3ZM-V sensor provides superior colormark detection in the same compact housing size as the E3Z family of sensors. Its cutting-edge optical design discriminates fine color differences at very high speeds while resisting typical sensing detection
difficulties associated with object movement. The new sensors include corrosion resistant stainless steel, IP69K rated housings for ideal protection in high temperature, high pressure wash-down applications.

E3ZM-V Key Features
  • Compact size (11 mm-W x 21 mm-L x 32 mm-H) less than half the size of competing models, ideal for confined spaces (see size comparison against key competitor at below)
  • Coaxial optical system design provides stable detection of moving objects to eliminate false detections
  • Discriminates fine color differences with white LED emitter and RGB receiving element
  • High speed detection at 50 μs for both ON and OFF operation
  • Easy setup by either using the sensor’s 2-point teach button or automatic teaching by sending a pulse to a remote control input
  • Separate models available with 2 m cable or M8 connector for choice of power and output connection
  • Separate models available for NPN or PNP to match desired output
  • IP69K degree of protection with a stainless steel housing resists the effects of detergents and disinfectants to withstand washing with high-temperature, high-pressure water
  • Laser etched part number and date code instead of sticker label to prevent contamination







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